Electric Vehicles
High- Voltage Custom Cable Assemblies for Hybrid and Electric Vehicles
Powering the Future of Electric Automotives with High-Performance Cable Assembly
The electric vehicle (EV) industry is transforming transportation, driving demand for custom electrical cable assemblies that ensure efficiency, safety, and reliability. As EV technology advances, manufacturers require high-quality, durable, and industry-compliant wiring solutions to power critical components, from battery management systems to charging infrastructure and onboard electronics.
At Cablepoint, we design and manufacture custom electrical cable assemblies specifically engineered for EV applications, ensuring optimal electrical performance while meeting the industry’s evolving requirements. Our precision-engineered cables help manufacturers deliver high-voltage connectivity, signal integrity, and long-lasting durability, making us a trusted cable assembly supplier for the growing EV sector.
The Importance of Custom Electrical Cable Assemblies in EVs
Electric vehicles demand specialised wiring solutions that can withstand extreme operating conditions, including high currents, temperature fluctuations, and continuous vibration. Unlike standard wiring, custom electrical cable assemblies are tailored to match specific performance and environmental needs.
We work closely with EV manufacturers and automotive engineers to develop bespoke wiring harnesses and customised cable assemblies that integrate seamlessly into modern electric vehicles. Our solutions improve power efficiency, electromagnetic compatibility (EMC), and thermal management, ensuring the safe and efficient operation of critical EV components.
Key Features of Our Custom Electrical Cable Assemblies:
- Optimised Electrical Performance: Engineered for high-voltage and high-current applications, ensuring consistent and efficient power delivery.
- Thermal and Chemical Resistance: Developed to withstand extreme heat, cold, and exposure to automotive fluids.
- Electromagnetic Interference (EMI) Protection: Shielded solutions to prevent signal interference and ensure seamless data transmission.
- Overmoulding and Strain Relief: Advanced protection against mechanical stress, moisture, and corrosion.
- Custom Connectors & Configurations: Tailored to meet specific EV design requirements, ensuring seamless integration into vehicle architecture.
Industrial Electric Wire and Cable for EV Manufacturing
Built for Performance, Safety, and Efficiency
EVs require robust industrial electric wire and cable solutions that support high-performance power and data transmission across vehicle systems. From powertrain wiring to fast-charging cables, the demand for precision-engineered, automotive-grade cables is greater than ever.
At Cablepoint, we manufacture high-quality industrial electric wire and cable tailored for electric vehicle production, ensuring compliance with automotive, aerospace, and industrial standards. Our cables are lightweight, flexible, and designed for high-current loads, making them ideal for a wide range of EV applications.
Applications of Industrial Electric Wire and Cable in EVs
- Battery Management Systems (BMS): Ensuring stable and reliable power distribution within battery packs.
- EV Charging Infrastructure: High-durability cables for Level 2 and DC fast charging stations.
- Inverter & Power Distribution: High-voltage wiring solutions for efficient power conversion in electric motors.
- Sensor & Control Systems: Low-voltage and data cables for real-time vehicle diagnostics and automation.
- Onboard Infotainment & Communication: High-speed data transmission cables for navigation, entertainment, and connectivity systems.
Our industrial electric wire and cable products are built to withstand harsh automotive environments, providing long-lasting reliability in demanding EV applications.
Cable Assembly Supplier for Electric Vehicle Manufacturers
End-to-End Solutions for manufacturers
As a leading cable assembly supplier, Cablepoint partners with OEMs (Original Equipment Manufacturers, and EV startups to provide custom-built, high-performance wiring solutions. We understand that electric vehicles require high-efficiency electrical connectivity, and our expert team is dedicated to delivering cost-effective, reliable, and scalable solutions for the automotive industry.
We offer:
- Prototyping & Pre-Production Services – Helping manufacturers develop custom cable solutions tailored for EV applications.
- Advanced Overmoulding & Encapsulation – Extending cable lifespan with superior protection against environmental factors.
- Stock Holding & Just-in-Time Delivery – Ensuring continuous production with flexible supply chain solutions.
- Scalable Manufacturing Capacity – Supporting small batch production to full-scale mass manufacturing for EV projects.
As a trusted cable assembly supplier, we provide custom-engineered cables that are tested and validated to meet automotive and electrical safety standards, ensuring seamless integration into modern electric vehicle systems.
Why Cablepoint? Leading Cable Assembly Manufacturers for the EV Industry
Experience, Innovation, and Precision Manufacturing
As one of the UK’s leading cable assembly manufacturers, we have a proven track record of supplying high-quality, reliable, and industry-compliant cable solutions to the electric vehicle and automotive sectors.
- Decades of Expertise: Over 30 years of experience in custom cable assembly manufacturing for industrial and automotive applications.
- Customised Cable Engineering: Every cable assembly is tailor-made to meet specific EV power, signal, and safety requirements.
- ISO-Certified Quality Assurance: All products are manufactured in accordance with automotive, aerospace, and industrial standards.
- Sustainable & Eco-Friendly Production: We prioritise low-impact manufacturing and eco-conscious materials to support a greener EV future.
- Flexible Manufacturing & Prototyping: We support low-volume prototypes and high-volume production to accommodate the needs of EV manufacturers.
Partner with a Trusted EV Cable Assembly Manufacturer
Looking for a trusted cable assembly supplier? Our team of experienced engineers is ready to develop and manufacture high-performance wiring solutions tailored to your specific EV application.
Contact us today to discuss your EV cable assembly requirements and request a quote. Explore our full range of custom cable assembly solutions for electric vehicles and charging infrastructure.
